Teflon wheels
PTFE wheels
Teflon Wheels: High-Performance PTFE Casters | SSI | Ahmedabad
Key Takeaways: Teflon Wheels by SSI | |
---|---|
Material | PTFE (Polytetrafluoroethylene) /Teflon composite |
Diameter Range | 25mm – 200mm (typically 2-6 inches) |
Load Capacity | 80-500 kg (varies by model) |
Temperature Range | -40°C to 300°C |
Key Features | Low friction, Chemical resistant, Corrosion resistant, Durable |
Applications | Industrial, Medical, Food Processing, Pharmaceutical, Heavy-duty Trolleys |
Customization | Available for specific requirements |
Teflon Wheels
Shree Shakti Industries (SSI), a leading manufacturer and supplier, proudly presents its premium line of Teflon wheels. These high-performance PTFE casters are engineered to meet the demanding needs of various industrial and specialized applications. In this comprehensive guide, we’ll explore the world of Teflon wheels and discover why they’re the go-to choice for businesses seeking reliability, durability, and efficiency.
What Are Teflon Wheels?
Teflon wheels, also known as PTFE (Polytetrafluoroethylene) wheels, are a game-changer in industrial casters. These wheels offer a unique combination of properties that set them apart from traditional options:
– Low Friction: Teflon’s naturally slick surface reduces resistance, making movement effortless.
– Chemical Resistance: Impervious to most chemicals, ideal for laboratory and manufacturing settings.
– Heat Resistance: Capable of withstanding temperatures from -40°C to 300°C, perfect for extreme environments.
– Durability: Long-lasting performance even under heavy loads and frequent use.
Compared to other materials like nylon, rubber, or steel, Teflon wheels excel in situations requiring low friction, chemical resistance, and high-temperature tolerance.
Types of Teflon Wheels
SSI offers a diverse range of Teflon wheels to suit various applications:
1. Rigid Caster Wheels
– Fixed direction for stable, straight-line movement
– Ideal for heavy loads and predictable paths
2. Swivel Casters with Teflon Wheels
– 360-degree rotation for maximum manoeuvrability
– Perfect for tight spaces and changing directions
3. Double Ball Teflon Casters
– Enhanced load distribution
– Smooth operation under heavy weights
4. Teflon Roller Wheels
– Designed for conveyor systems
– Ensures seamless material flow
5. Top Plate Casters
– Easy mounting for various equipment
– Sturdy and reliable for industrial use
6. Teflon Rigid Wheels
– Fixed wheels made entirely of Teflon
– Excellent for high-temperature applications
7. Nylon/Teflon Composite Wheels
– Combines the strength of nylon with Teflon’s low-friction
– Ideal for moderate load capacities
Key Features and Benefit
Heat Resistant Properties
– Withstands temperatures from -40°C to 300°C
– Ideal for ovens, kilns, and high-temperature manufacturing processes
Durability and Longevity
– Resistant to wear and tear
– Maintains performance over extended periods
– Low maintenance requirements
Load Capacity
– Ranges from 80 to 500 kg, depending on the model
– Suitable for light to heavy-duty applications
Low Friction and Smooth Rolling
– Reduces energy requirements for movement
– Minimizes noise and vibration
– Improves overall efficiency in material handling
Chemical Resistance
– Inert to most chemicals and solvents
– Perfect for laboratory and pharmaceutical environments
– Prevents contamination in food processing applications
Corrosion Resistance
– Excellent resistance to corrosive environments
– Ideal for use in coastal areas or chemical plants
Quiet Operation
– Reduces noise pollution in work environments
– Improves worker comfort and productivity
Applications of Teflon Wheels
SSI’s Teflon wheels find applications across various industries:
– Food Processing: Sanitary and easy to clean, ideal for food-grade environments
– Pharmaceutical: Chemical-resistant and contamination-free for strict hygiene standards
– Aerospace: Lightweight and high-performance for specialized equipment
– Automotive: Durable and heat-resistant for manufacturing processes
– Electronics: Non-conductive and clean room compatible
– Hospital Equipment: Smooth operation for patient beds and medical carts
– Industrial Machinery: Reliable performance in harsh conditions
– Automated Facilities: Consistent operation for conveyor systems and robotics
– Corrosive Environments: Resistant to chemical attack and degradation
Teflon Wheels for Trolleys and Carts
– Smooth movement of heavy loads
– Reduced operator fatigue
– Ideal for food service, hospitality, and manufacturing industries
Industrial Conveyor Systems
– Low friction for efficient material flow
– Heat-resistant for high-temperature processes
– Reduced maintenance and downtime
Choosing the Right Teflon Wheel
Selecting the appropriate Teflon wheel is crucial for optimal performance. Consider the following factors:
1. Size and Dimensions:
– Diameter range: 25mm – 200mm
– Width options: 20mm – 50mm
2. Load Capacity:
– Assess the maximum weight the wheel will bear
– Choose a model that exceeds your required capacity for safety
3. Environmental Factors:
– Temperature range of the operating environment
– Presence of chemicals or corrosive substances
4. Application-Specific Requirements:
– Swivel vs. rigid casters
– Need for brakes or direction locks
– Floor surface conditions
Product Specifications
| Feature | Specification |
|———|—————|
| Material | PTFE or Nylon/Teflon composite |
| Diameter Range | 25mm – 200mm |
| Width Range | 20mm – 50mm |
| Load Capacity | 80kg – 500kg |
| Temperature Range | -40°C to 260°C |
| Hardness | Shore D 50-65 or Shore A 20-85 |
| Chemical Resistance | Excellent against most chemicals |
| Finish | Polished |
Accessories and Options
Enhance your Teflon wheels with these accessories:
– Wheel Brakes: For secure positioning
– Foot Guards: Protect feet from wheel contact
– Thread Guards: Prevent debris entanglement
– Direction Reset Devices: Automatic wheel alignment
– Buffers: Absorb shock and reduce noise
– Hub Caps: Aesthetic finish and added protection
Installation and Maintenance
Installation Guide
1. Prepare the mounting surface
2. Choose the proper mounting hardware
3. Align the wheels properly
4. Tighten securely
5. Test the installation
Maintenance Tips
– Regular cleaning with mild soap and water
– Periodic inspection for wear and tear
– Immediate replacement of damaged wheels
Customization Options
SSI offers various customization options to meet specific requirements:
– Custom Sizes: Tailored dimensions for unique applications
– Special Coatings: Enhanced performance in extreme conditions
– Color Coding: For easy identification and organization
– Integrated Braking Systems: For added safety and control
– Custom Load Capacities: Engineered for specific weight requirements
– Specialized Mounting Options: Designed to fit non-standard equipment
Comparing Teflon Wheels to Other Materials
Understanding how Teflon wheels compare to other materials is crucial for making an informed decision:
| Factor | Teflon Wheels | Nylon Wheels | Rubber Wheels | Steel Rollers |
|——–|—————|————–|—————|—————|
| Heat Resistance | Excellent (up to 260°C) | Good (up to 120°C) | Poor | Excellent |
| Chemical Resistance | Excellent | Good | Varies | Poor (unless coated) |
| Load Capacity | Moderate to High | High | High | Very High |
| Noise Level | Very Low | Low | Moderate | High |
| Floor Protection | Excellent | Good | Excellent | Poor |
| Cost | Higher | Moderate | Low to Moderate | High |
Teflon Wheel Manufacturers
While SSI is a leading manufacturer of Teflon wheels, other notable companies in the industry include:
– Varda Plastic (Ahmedabad, Gujarat, India)
– Blickle Casters+Wheels (Germany)
– Aldrich India (New Delhi, India)
– Akshaya Pipe And Fittings (Chennai, India)
SSI distinguishes itself through:
– Rigorous quality control processes
– Innovative product development
– Comprehensive customer support
– Customization capabilities
– Competitive Pricing
Environmental Impact of Teflon Wheels
As sustainability becomes increasingly important, consider the environmental aspects of Teflon wheels:
– Durability: Long lifespan reduces replacement frequency and waste
– Energy Efficiency: Low friction properties can contribute to energy savings in operations
– Recyclability: While challenging, PTFE can be recycled through specialized processes
– Alternative Options: SSI is researching eco-friendly alternatives for environmentally-conscious customers
Why Choose SSI Teflon Wheels?
1. Quality Assurance: Rigorous testing and quality control processes
2. Innovation: Continuous R&D for improved products
3. Customer Support: Expert advice and after-sales service
4. Customization: Tailored solutions for unique needs
5. Competitive Pricing: Best value for high-performance wheels
6. Industry Expertise: Years of experience in manufacturing and supplying industrial components
FAQs
1. Q: How long do Teflon wheels typically last?
A: SSI Teflon wheels can be used in standard industrial applications with proper maintenance.
2. Q: Are Teflon wheels suitable for outdoor use?
A: While resistant to many environmental factors, prolonged UV exposure may affect performance. We recommend indoor or covered use for optimal longevity.
3. Q: Can Teflon wheels be used in food processing environments?
A: SSI Teflon wheels are compliant and suitable for food processing applications.
4. Q: How do I determine my application’s proper size and load capacity?
A: Our expert team can help you select the optimal wheel based on your specific requirements. Contact us for a consultation.
5. Q: Are Teflon wheels electrically conductive?
A: No, Teflon is an excellent electrical insulator, making these wheels suitable for environments where conductivity is a concern.
Contact Us
For inquiries, orders, or technical support, please get in touch with SSI:
– Phone: +91-9462168772
– Email: ssiptfe@gmail.com
– Website: https://ssiptfeteflon.com
– Address: A-302/A, K.B. ROYAL HOMES O.P.P. SWATI-5 RESIDENCY, Chandkheda, Ahmedabad, Gujarat 382424
Our team of experts is ready to assist you in finding the perfect Teflon wheel solution for your specific needs. Whether you require custom specifications, technical advice, or bulk orders, we’re here to help.
Conclusion
Teflon wheels represent a significant advancement in caster technology, offering unparalleled performance in challenging environments. SSI’s Teflon wheels are the ideal choice for various industrial and specialized applications with their exceptional heat resistance, chemical inertness, and low friction properties.
As we look to the future, Shree Shakti Industries remains committed to innovation and quality in Teflon wheel technology. We continue to invest in research and development to enhance our products and meet the evolving needs of industries worldwide.
By choosing SSI Teflon wheels, you’re not just purchasing a product but investing in reliability, efficiency, and long-term performance. Our commitment to customer satisfaction and our industry-leading expertise ensure you’ll receive the best possible solution for your caster wheel needs.
Whether outfitting a new facility, upgrading existing equipment, or seeking to solve specific material handling challenges, SSI’s range of Teflon wheels offers the versatility and durability you need to succeed.
Take the next step in optimizing your operations. Contact Shree Shakti Industries today to discover how our Teflon wheels can revolutionize your material handling processes and drive your business forward.